Flexcrete Products for Coastal Steel Structures

Coastal Engineering - Steel Structures Products

Product Uses Pack Size Thickness Performance Pack Yield
(approx)
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1. HAND-PLACED REPAIR MORTARS
MONOLITE
EN1504-3 Class R2
Lightweight mortar for cosmetic repairs. 20kg 5-100mm 1 day 13N/mm²
7 days 24.5N/mm²
28 days 30N/mm²
18.5 litres
53.9 packs per m³
Density:
1200–1300kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOMIX
EN1504-3 Class R3,
DWI 31, BBA, WRAS
Low density waterproof mortar for general purpose, structural repairs. 25kg 5-80mm 1 day 23.5N/mm²
7 days 41N/mm²
28 days 48N/mm²
16.5 litres
60.5 packs per m³
Density:
1700-1750kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
2. SPRAYABLE & POURABLE REPAIR MORTARS
MONOMIX WS
EN1504-3 Class R4, DWI 31, BBA, WRAS
Modified Monomix to allow wet spray application.  Waterproof and low density. 25kg 5-80mm 1 day 25N/mm²
7 days 39N/mm²
28 days 45N/mm²
16.25 litres
61.5 packs per m³
Density: 1750kg/m²
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOPOUR PC6 Shrinkage compensated, waterproof, polymer modified, pourable micro concrete with excellent flow properties. 25kg 50-200mm 1 day 20-25N/mm²
7 days 50-55N/mm²
28 days 65-70N/mm²
12.2 litres
82 packs per m³
Density: 2275kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOPOUR PG Shrinkage compensated, waterproof, polymer modified, flowing grout with excellent flow properties. 25kg 10-100mm 1 day 15-20N/mm²
7 days 47-52N/mm²
28 days 60-65N/mm²
12.5 litres
80 packs per m³
Density: 2225kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
3. CEMENTITIOUS COATINGS
CEMPROTEC CLUTCH FILLER Mortar for sealing the surface gap at the interlock or clutch between piles. 16.5kg Typically 10mm thick 1 day 21.0N/mm²
7 days 45.0N/mm²
28 days 50.5N/mm²
8.5 litres
per 16.5kg
85m at 10x10mm
Density:
1900kg/m³.
Technical Data Sheet
Safety Data Sheet
Application Guide
CEMPROTEC E942 EN1504-2 Waterproofing and protection of concrete where enhanced chemical resistance is needed.   Stand alone anti-corrosion coating for ferrous metal. 15kg & 30kg 2 x 1mm 1 day 5-10N/mm²
7 days 30-40N/mm²
28 days 50-60N/mm²
8.1 litres per 15kg
4m²/15kg @ 2mm
16.2 litres per 30kg
8.1m²/30kg @ 2mm
Density: 1850kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide (Concrete Substrates) Application Guide (Steel Piles) Application Guide (Steel Substrates)
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