Flexcrete Products for Coastal RC Structures

Coastal Engineering - RC Structures Products

Product Uses Pack Size Thickness Performance Pack Yield
(approx)
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1. HAND-PLACED REPAIR MORTARS
MONOMIX
EN1504-3 Class R3,
DWI 31, BBA, WRAS
Low density waterproof mortar for general purpose, structural repairs. 25kg 5-80mm 1 day 23.5N/mm²
7 days 41N/mm²
28 days 48N/mm²
16.5 litres
60.5 packs per m³
Density:
1700-1750kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOMIX HD
EN1504-3 Class R4
High strength, structural repair mortar with good abrasion resistance for trafficked areas. 25kg 5-80mm 1 day 33.0N/mm²
7 days 44.5N/mm²
28 days 56.5N/mm²
13.1 litres
76.3 packs per m³
Density: 2100kg/m³
Technical Data Sheet
Safety Data Sheet
MARINE MORTAR HD
BBA
Large structural repairs in marine and tidal areas.  Early wash-out resistance. 30kg 20-100mm 1 day 15-20N/mm²
28 days 50-60N/mm²
14.3 litres
70 packs per m³
Density: 2100kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
MARINE MORTAR S
BBA
General purpose structural repairs in marine and tidal areas.  Early wash-out resistance. 30kg 5-50mm 1 day 15-20N/mm²
28 days 50-60N/mm²
14.3 litres
70 packs per m³
Density: 2100kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
FASTFILL
EN1504-3 Class R4,
DWI 31, BBA, WRAS
Rapid setting repair mortar.  Can be bulked out in deep sections. 25kg 5-50mm (vertical)
5-100mm (pockets)
1 hour 10N/mm²
1 day 34.5N/mm²
28 days 66N/mm²
13.3 litres
75 packs per m³
Density: 2150kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
2. SPRAYABLE & POURABLE REPAIR MORTARS
MONOMIX WS
EN1504-3 Class R4, DWI 31, BBA, WRAS
Modified Monomix to allow wet spray application.  Waterproof and low density. 25kg 5-80mm 1 day 25N/mm²
7 days 39N/mm²
28 days 45N/mm²
16.25 litres
61.5 packs per m³
Density: 1750kg/m²
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOPOUR PC6 Shrinkage compensated, waterproof, polymer modified, pourable micro concrete with excellent flow properties. 25kg 50-200mm 1 day 20-25N/mm²
7 days 50-55N/mm²
28 days 65-70N/mm²
12.2 litres
82 packs per m³
Density: 2275kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
MONOPOUR PG Shrinkage compensated, waterproof, polymer modified, flowing grout with excellent flow properties. 25kg 10-100mm 1 day 15-20N/mm²
7 days 47-52N/mm²
28 days 60-65N/mm²
12.5 litres
80 packs per m³
Density: 2225kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
3. FAIRING COATS, RENDERS & POINTING MATERIALS
MONOLEVEL 844SP EN1504-3 Class R4,
DWI 31, WRAS
Engineering quality fairing coat to reinstate cover and provide a fair faced, waterproof and anti-carbonation finish. 25kg 6mm (max.) 1 day 23N/mm²
7 days 46N/mm²
28 days 60N/mm²
15 litres
66.5 packs per m³
Density:
1800-1900kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
4. ADMIXTURES
POLYMER ADMIXTURE 850
WRAS
Admixture for cement mortars and floor t-oppings. 5 litres &
25 litres
50mm (max.) See data sheet See data sheet Technical Data Sheet
Safety Data Sheet
Application Guide
5. CEMENTITIOUS COATINGS
CEMENTITIOUS COATING 851
EN1504-2,
DWI 31, BBA, WRAS

Structural waterproofing.  Protection from chloride ingress and carbonation.  Reinstatement of cover. 30kg 2 x 1mm 1 day 10.5N/mm²
7 days 20.5N/mm²
28 days 32N/mm²
16.67 litres per 30kg
8.33m²/30kg @ 2mm
Density: 1800kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
CEMPROTEC CLUTCH FILLER Mortar for sealing the surface gap at the interlock or clutch between piles. 16.5kg Typically 10mm thick 1 day 21.0N/mm²
7 days 45.0N/mm²
28 days 50.5N/mm²
8.5 litres
per 16.5kg
85m at 10x10mm
Density:
1900kg/m³.
Technical Data Sheet
Safety Data Sheet
Application Guide
CEMPROTEC E942 EN1504-2 Waterproofing and protection of concrete where enhanced chemical resistance is needed.   Stand alone anti-corrosion coating for ferrous metal. 15kg & 30kg 2 x 1mm 1 day 5-10N/mm²
7 days 30-40N/mm²
28 days 50-60N/mm²
8.1 litres per 15kg
4m²/15kg @ 2mm
16.2 litres per 30kg
8.1m²/30kg @ 2mm
Density: 1850kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide (Concrete Substrates) Application Guide (Steel Piles) Application Guide (Steel Substrates)
Video
6. DECKING & EXTERNAL FLOORING PRODUCTS
CEMPROTEC E-FLOOR
EN1504-2
Epoxy and cement modified polymer coating for protecting/ waterproofing concrete floors. 30kg 2mm (min.) 4 hours 5N/mm²
1 day 13N/mm²
7 days 33.5N/mm²
28 days 56N/mm²
16.2 litres
8.1m²/30kg @ 2mm
Density: 1850kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide

Video
CEMPROTEC E-FLOOR HB
EN1504-2
Epoxy and cement modified polymer coating for protecting/waterproofing concrete floors. 30kg 3-6mm 1 day 15N/mm²
7 days 25N/mm²
28 days 42.5N/mm²
15 litres
5m²/30kg @ 3mm
Density: 1950kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
CEMPROTEC EF PRIMER Single component sealer and primer for floors, prior to the application of the Cemprotec range of cementitious coatings and mortars. 5 litres &
25 litres
3-10m²/litre N/A 15-50m²/5 litres
 
75-250m²/25 litres
Technical Data Sheet
Safety Data Sheet
CEMPROTEC LEVELLING COAT A cementitious screed for the levelling of uneven surfaces prior to the application of floor coatings. 25kg 0-10mm 4 hours 2-6N/mm²
1 day 13-18N/mm²
7 days 35-40N/mm²
28 days 45-55N/mm²
12.5 litres
75 packs per m³
Density: 2000kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
7. CORROSION INHIBITORS
CEMPROTEC MCI® 2020 Surface applied corrosion inhibitor for the protection of reinforcement in chloride contaminated concrete. 25 litres 3.68m²/litre
(can be applied in two coats to give above coverage)
N/A 25 litres treats 92m²
3.68m²/litre
Technical Data Sheet
Safety Data Sheet
Application Guide
8. PRIMERS
STEEL REINFORCEMENT PROTECTOR 841
DWI 31, BBA
Corrosion preventative flexible coating for steel reinforcement. 5kg 2 x 1mm (min.) 32N/mm² 2.8 litres
45 linear metres of 10mm bar.
Density: 1800kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide
BONDING BRIDGE 842
BBA
Enhances bond on high porosity substrates. 4kg 4m²/kg N/A 2.1 litres
16m²
Density: 1900kg/m³
Technical Data Sheet
Safety Data Sheet
Application Guide