New Construction Problems

Building & Civil Engineering Structures - New Construction Problems & Solutions

Problem Solution

(1) Areas of honeycombing, blow-holes and surface voids caused by poor compaction or defects in the formwork placing resulting in grout loss. The surface requires filling to achieve the specified quality of finish.

Concrete Honeycombing

A fine, formed finish can be achieved by filling blow holes and minor surface defects with Monorub, applied using a bag-rubbing technique.

Available in white and grey formulations, the shades can be blended to match the colour of the parent concrete, resulting in a uniform finish.

Larger defects and areas of honeycombing and grout loss can be filled using Monolevel FC. If such areas need to be cut out, reinstatement can be easily achieved using Monomix.

 

 

(2) Tie holes left on removal of formwork in new construction must be filled to provide an integral, even finish. In water retaining structures the tie hole must also be made waterproof to prevent leakage.

 Tie Hole Filling

Voids left by proprietary she bolt or through-tie systems can be filled with Tiefill, a rapid setting, non-shrink repair mortar.

The product has WRAS Approval and is totally waterproof, enabling it to be used in water tanks, even those containing potable water.

It can also be employed for sealing grout holes and voids around fixings in pre-cast elements.

   

(3) Low cover to reinforcement from incorrect siting of shutters or positioning of reinforcement. Problems also occur during concrete placement if spacers are not used effectively. Reduced design life and durability is the result.

Low cover to reinforcement

Such low cover problems can be easily overcome by applying two 1mm coats of Cementitious Coating 851 by brush or spray.

The product is a barrier to chloride ions and water, even under 10 bar pressure. It also provides the equivalent of 70mm of additional concrete cover.